Ersai

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Local Content Strategy ERSAI Scholarship Program Entrepreneurship Development Nationalization Program

ERSAI is cimmitted to maximising and optimazing local content and to facilitating the transfer of knowledge and the development of professional competencies for the creation of job opportunities, the development of entrepreneurial skills and the growth of local human capital.

SUSTAINABILITY

Long Term Projects Social Initiatives

QHSE

QHSE Integrated Management System Environmental Responsibility

INDUSTRIAL RELATIONS

Industrial Relations ERSAI Feedback Management Process

ERSAI company is seeking to operate in a sustainable manner means to create value for stakeholders and to use resources in such a way that the needs of future generations are not compromised. All of this must be achieved while respecting people, the environment and society as a whole.

COMPANY

CORE BUSINESS

SERVICES

ASSETS

RESPONSIBILITY

LOCAL CONTENT

CAREER

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About Us

Organization Chart

Mission

ERSAI Organization managementand Control Model

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Module Fabrication Onshore

MMSC

FGP / WPMP 3GP PAR Installation

Offshore

Installation of Pipelines

EPC of EP Clusters 2, 3

Filanovsky project

D Island Rig Conversion

Pipe Racks

Piles and Flares

Concrete Weight Coating for

Inshore Hook up

Hook Up and Commissioning

Shipyard

Jack-up Drilling Rig

Caspian Explorer Drilling Rig Barge

Conversion of Castoro 16 Barge

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Access to the Yard

Port Operations & Services

Cargo Handling & Transportation

Storage & Custom Area

Railway

Non Destructive Testing Laboratory (NDTL)

Destructive Testing Laboratory (DTL)

Verification Laboratory (VL)

Welding

Professional Training Center (PTC)

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QHSE Integrated Management System

Environmental Responsibility

Industrial Relations

ERSAI Feedback Management Process

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Local Content Strategy

ERSAI Scholarship Program

Entrepreneurship Development

Nationalization Program

Core Business —Offshore —Fabrication —Piles and Flares

Piles and Flares (2005-2011)

Kashagan Field Development Experimental Programme

Company: Saipem SPA / Agip KCO

Man-hours: 1,500,000

Tonnage: 22,800 t

No. of piles: 109

No. of flares: 2

Procurement, Fabrication, Assembly and Load-out of

Complex D barges foundation piles
Flare foundation piles
Complex A and D flare jacket and flare tower
Anode claps

Fabrication and Assembly of

Stand jacks support frames and relative basements for storage and transportation purpose
Grillage and sea fastening for offshore structures
Pedestal mounted crane

Mechanical completion and Pre commissioning activities

The Offshore Facilities System consists of BLOCK D (Drilling Island, Riser Island and Process/Utility Facilities), BLOCK A (Drilling and Riser Islands).Among the above facilities this project consists of:

N. 45 Structural Piles 50 m long, diam. 84" / 102" (about 300 ton each).

N. 6 Flares Piles 50 m long, diam. 42" / 60" (about 50 ton each).

N. 2 Flares (1 x 350 ton and 1 x 450 ton).

N. 16 Module Barges (90 x 16 m each, about 3200 ton each).

Vessel Mooring Structures composed by N. 44 piles diameter 48", walkways, fenders, bits. etc. for a total weight of 1500 ton.

Other elements (lifted pipe racks, pedestal cranes, equipment and machineries for a total of 60 units).

Kashagan Oil Field is located in the North Caspian Sea in the republic of Kazahstan and is situated approximately 80 km. south east of the town of Atyrau. The water depth in the area is approximately 4 m. The scope of work under this project included:

FEED endorsement related to fabrication, load-out, transportation and installation.☼
Detailed design for fabrication, load-out, seafastening, transportation and installation.☼
Supply of materials for flares and for cathodic protection.☼
Assembly of piles and fabrication of the flares.☼
Transportation and installation of piles and flares.☼
Supply of material for the Vessel Mooring Structure (Module barges free issued by the Client) and assembly, fabrication, transportation/installation of the same. ☼
Transportation and installation of Module Barges and other elements.☼

tough projects in safe hands

info@ersai.kz

Republic of Kazakhstan, 050010, Almaty, Kazybek bi str. 41, Park Palace

Tel: +7 7272 508 251/52 (3000)

Republic of Kazakhstan, 130000, Aktau, Mangystau Region, 17 microdistrict, Building «39», Business Center «Zodiac»

Tel: Tel: +7 7292 527 100 (4002);

Fax: +7 7292 527 110;

e-mail: info@ersai.kz

Republic of Kazakhstan, 130300, Mangystau Region, Karakiya District, Kuryk village, ERSAI Caspian Yard, «Peschanyi» Cape

Tel: +7 7292 527 200

Republic of Kazakhstan, 060003, Atyrau, Azattyk Avenue 113

Tel: +7 7122 970 747/57