Ersai

LOCAL CONTENT

Local Content Strategy ERSAI Scholarship Program Entrepreneurship Development Nationalization Program

ERSAI is cimmitted to maximising and optimazing local content and to facilitating the transfer of knowledge and the development of professional competencies for the creation of job opportunities, the development of entrepreneurial skills and the growth of local human capital.

SUSTAINABILITY

Long Term Projects Social Initiatives

QHSE

QHSE Integrated Management System Environmental Responsibility

INDUSTRIAL RELATIONS

Industrial Relations ERSAI Feedback Management Process

ERSAI company is seeking to operate in a sustainable manner means to create value for stakeholders and to use resources in such a way that the needs of future generations are not compromised. All of this must be achieved while respecting people, the environment and society as a whole.

COMPANY

CORE BUSINESS

SERVICES

ASSETS

RESPONSIBILITY

LOCAL CONTENT

CAREER

back to main menu

About Us

Organization Chart

Mission

ERSAI Organization managementand Control Model

back to main menu

Module Fabrication Onshore

MMSC

FGP / WPMP 3GP PAR Installation

Offshore

Installation of Pipelines

EPC of EP Clusters 2, 3

Filanovsky project

D Island Rig Conversion

Pipe Racks

Piles and Flares

Concrete Weight Coating for

Inshore Hook up

Hook Up and Commissioning

Shipyard

Jack-up Drilling Rig

Caspian Explorer Drilling Rig Barge

Conversion of Castoro 16 Barge

back to main menu

Access to the Yard

Port Operations & Services

Cargo Handling & Transportation

Storage & Custom Area

Railway

Non Destructive Testing Laboratory (NDTL)

Destructive Testing Laboratory (DTL)

Verification Laboratory (VL)

Welding

Professional Training Center (PTC)

back to main menu

back to main menu

QHSE Integrated Management System

Environmental Responsibility

Industrial Relations

ERSAI Feedback Management Process

back to main menu

Local Content Strategy

ERSAI Scholarship Program

Entrepreneurship Development

Nationalization Program

Core Business —Onshore —Fabrication —Module Fabrication Onshore

FUTURE GROWTH PROJECT (FGP) / WELLHEAD PRESSURE MANAGEMENT PROJECT (WPMP) MODULE FABRICATION ONSHORE (2014-2019)

On 11th November 2014, the Consortium between ERSAI Caspian Contractor and DSME Kazakhstan was awarded by Tengizchevroil for the construction contract of 75 Pre-assembled Pipe Rack Modules (PARs) full complete with PFP coating, insulation and E&I installations, with a total weight of about 55,000 tons.

On the 8th of December, same year, the kick-off meeting relevant to all the preliminary activities was launched. These activities included a program for all the Yard upgrade works: construction of new painting facilities, increase of fabrication shops, jetty extension and new jetty provision, railway facilities with dedicated loading and cargo areas inside the Yard.

The TCO Module Fabrication Onshore project represents the major Fabrication project for ERSAI to date, involving the full Yard Departments and also ERSAI Engineering team for the activities of shop design and construction engineering. The Fabrication facilities have been endowed by many new equipment and machines including a brand new sand blasting machine, T-master for plate girder fabrication, semi-automatic drilling machines, a plasma pantograph for plate cutting.

After the preliminary phase and start-up period, on September 2016 the “cut steel review” was successfully conducted by a dedicated Tengizchevroil management delegation, authorizing ERSAI to start with the pre-fabrication works.

The project has been carried out in line with the forecast schedule, with a production rate of 800 prefabricated tons a month, and on January 2017 the first PAR Module erection started. At the end of April, 2018, ERSAI achieved the first Pipe Rack Ready for Shipment milestone and the first PAR Module was loaded-out on TCO MCV vessel and sailed away to the Area of Operations in Tengiz. A ceremony celebrated the successful achievement of the full project team at the presence of TCO, ERSAI, DSME and all subcontractors’ top management. To date ERSAI has completed 45 PAR Modules out of the 75 foreseen.

During the execution phase, TCO FGP management has decided to award to ERSAI two additional scope packages, namely: the construction of 8 Valve K-Skids and 73 Stair Towers, and the Assembly and Integration of Air Cooled Heat Exchangers into 6 Pre-assembled Process and Utility Modules (PAUs) coming from the Offshore contractor in Korea.

The project is currently in the close-out phase and the final completion is foreseen by the end of December 2019.